Wedge Wire Screw Press Screen Basket

Introduction / Overview

Maximize the efficiency and reliability of your dewatering operations with premium Wedge Wire Screw Press Screen Baskets meticulously engineered by Hebei YUBO Filtration Equipment Co.,Ltd.(Hereinafter referred to as “YUBO”). As a dedicated manufacturer specializing in advanced wedge wire filtration technology, we design and produce exceptionally robust, high-precision screen baskets built for the demanding conditions of solid-liquid separation across diverse industries. Our screw press screens are vital components for achieving maximum throughput, superior cake dryness, and extended operational life for your valuable screw press machinery.

What Defines a Wedge Wire Screw Press Screen Basket?

A wedge wire screen basket, often referred to as a slotted screen cylinder or screen cage, serves as the critical filtration element within a screw press. It is constructed from V-shaped profile wires (wedge wires) that are resistance-welded onto precisely placed support rods. This construction method creates continuous slots with highly accurate openings. During the screw press operation, material is conveyed along the screw; liquid efficiently passes through these V-shaped slots, while solids are retained, compacted, and dewatered. This design is fundamental for effective solid-liquid separation.

Key Features of Our Wedge Wire Screen Baskets:

• Precision Slot Accuracy: Our advanced manufacturing ensures uniform, continuous V-shaped slots (Size can be customized according to customer requirements) guaranteeing high filtration efficiency and consistent dewatering performance.

• Superior Non-Clogging Design: The inherent smooth surface of the wedge wire and the inwardly widening slot geometry (V-shape) significantly minimize particle blinding and clogging, ensuring sustained flow rates and drastically reducing cleaning downtime.
  
• Exceptional Structural Integrity: Resistance welding at every wire-rod intersection creates a monolithic, high-strength structure capable of withstanding extreme pressures, high torque, and abrasive materials common in screw press applications.
  
• Premium Material Selection: Primarily manufactured using high-grade stainless steel (SS 304,SS 316L,Duplex grades,Customized according to customer requirements) for outstanding corrosion resistance, wear resistance, and longevity. Other alloys are available upon request to meet specific chemical or temperature challenges.
  
• Optimized Hydraulic Performance: The wedge wire configuration offers a significantly larger open area compared to perforated plate or mesh screens, facilitating efficient liquid drainage.
  
• Fully Customizable Manufacturing: We specialize in custom screw press screens. We manufacture baskets tailored to your specific screw press model, required dimensions, flow rates, material characteristics, and application demands.

YUBO customized wedge wire Screw Press Screen basket has the following advantages:

• Significantly Increased Dewatering Efficiency: Attain higher solids concentration in the cake and clearer filtrate quality, thanks to precisely controlled slot openings.

• Boosted Throughput & Capacity: Maintain consistent processing rates with minimal interruption due to the screen's anti-clogging properties.
  
• Extended Operational Lifespan: The robust construction and use of wear-resistant materials mean fewer replacements, lower maintenance costs, and reduced total cost of ownership.
  
• Reduced Maintenance Downtime: Less frequent cleaning is required due to the self-cleaning effect of the V-shaped slots, saving labor costs and maximizing operational uptime.
  
• Enhanced Downstream Process Protection: Effective separation prevents unwanted solids from carrying over, protecting subsequent equipment and processes.
  
• Seamless Integration & Replacement: Our screens are designed as direct replacement screen baskets for many major screw press brands and are ideal for new OEM equipment integration.

Wide Range of Industrial Applications:

Our industrial screen baskets are indispensable in numerous sectors, including:

• Wastewater Treatment: Municipal WWTP sludge dewatering, industrial effluent sludge thickening & dewatering.

• Pulp and Paper Industry: Fiber recovery, black liquor separation, pulp thickening.
  
• Food and Beverage Processing: Fruit/vegetable juice extraction, brewery spent grain dewatering, sugar beet processing, starch production.
  
• Chemical & Petrochemical: Solid-liquid separation, catalyst bed support, resin filtration.
  
• Mining and Mineral Processing: Tailings dewatering, mineral concentrate filtration.
  
• Agriculture & Biogas: Livestock manure separation, digestate dewatering from anaerobic digesters.
  
• General Industrial: Various solid separation tasks in manufacturing processes.
  

Why Partner with YUBO for Your Screw Press Screens?

• Specialized Manufacturing Expertise: More than ten years focused experience as a wedge wire screen manufacturer.

• Uncompromising Quality Assurance: Rigorous quality control protocols at every production stage. We guarantee product performance and consistency.
  
• Premium Material Sourcing: We utilize certified, high-quality raw materials for superior durability and corrosion resistance, ensuring longevity even in harsh environments.
  
• Unmatched Customization Capabilities: We collaborate closely with you, we have experienced technical engineers, to design and produce custom wedge wire screen baskets that perfectly match your unique operational requirements.
  
• Competitive Direct-from-Manufacturer Pricing: Access high-quality screens without intermediary markups.
  
• Global Logistics & Export Experience: Proven track record in reliably shipping our products worldwide.
  
• Dedicated Technical & Sales Support: Our knowledgeable team provides prompt responses to technical inquiries, application assistance, and fast quotation turnaround.
  

Request Your Custom Wedge Wire Screw Press Screen Basket Quote Today!

Sub-optimal screen performance can significantly impact your entire process. Upgrade to durable, high-efficiency wedge wire screw press screen baskets from YUBO and experience the difference.

Ready to enhance your separation efficiency and reduce operating costs?

• Get a Fast, Free Quote: Click the button below and submit your specifications via our online form.
  

• Consult Our Experts: Call us directly at +86-173 6301 3056 or email sales@ubowedgewire.com to discuss your specific application challenges.

• Submit Your Drawing: Have a technical drawing? Email it to sales@ubowedgewire.com for a precise and rapid quotation.

Technical Specifications Overview: